07.05.2021

Sensor technology in stamping tools

Installation of sensors directly in stamping dies and implementation of a modern CAM system. By integrating sensor technology directly into the die, valuable data (e.g., die design, tool life, material wear in the die, and optimal machine parameters in series production, etc.) can be acquired throughout the entire stamping process.

ORF Niederösterreich

Fuchs Werkzeugbau employee working on the factory computer with safety precautions

👁️‍🗨️ Article from the Kronen Zeitung Lower Austria

Background

In recent years, Fuchs Metalltechnik GmbH (a sister company) has been implementing a significant number of digitalization projects in its series production. For example, all production machines and other workstations have been connected to a machine data acquisition system, allowing us to view the current production status at any time and to record and analyze actual production data. This data forms the basis for production control and the ongoing optimization of production processes.

All operational processes at Fuchs Werkzeugbau GmbH are managed using an ERP system. Modern 3D design software is used in the design department.

The goal is to continuously expand the level of digitalization at Fuchs Werkzeugbau GmbH.

Objectives

Objectives for Sensor Technology:

The goal is to generate benefits for our customers based on the data acquired with the sensors:

Definition of optimal maintenance intervals / Predictive Maintenance
Increased tool and machine availability
Targeted spare parts management

Internally, the use of sensors also improves the learning curve. The acquired data can be evaluated from a wide variety of perspectives (materials used, coatings, service life, monitoring parameters in series production, etc.). Furthermore, knowledge about potential applications of sensor technology is expanded and firmly established within the company.

Objectives for CAM Systems:

Another key aspect of the digitalization strategy is the increased use of CAM systems (Computer-Aided Manufacturing). Using CAM, employees can create manufacturing programs during work preparation. These programs are then transferred to our CNC machines (milling and machining centers), and the machine is controlled directly. The increased use of CAM can reduce manufacturing times, as the more complex programming directly at the machine is eliminated. To create the CAM programs, the tool or part design is accessed directly via an interface to the design software. This saves further time and avoids errors in program creation.